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Molded Handlebar Install (Standard)

How to install the molded handlebar if your caddy has the normal handlebar box.

Step 1:  Remove top both covers from unit using 3/8” socket or wrench
 
Step 2:  Disconnect the main positive and negative wires from the batteries using 9/16” socket
Step 3: Remove ALL bolts and screws from this side of handle bar box using 3/8” and 5/16” socket
Step 4: Remove bottom two screws with 5/16” socket
Step 5: Remove E-stop block by pressing in white tab
 
Step 6: Take cover off exposing the four bolts to remove handle bar box, remove the four bolts using 7/16” socket and wrench, these are the bolts used for molded handle bar as well. Both style are shown, bolt pattern the same.
   
Step 7: Disconnect potentiometer wires
Step 8: Disconnect E-stop wires from red contact block using Phillips screwdriver
Step 9:  With provided hardware, crimp small red male connector on to bare white E-stop wires
 
Step 10: Connect potentiometer wires from molded handle bar, connect red to red, black to black, and white to white. Then connect SMALL white E-stop wires together.
  
Step 11: Install molded handled bar using same hardware from handle bar box using 7/16” wrench and socket
Step 12: Reconnect main positive and negative on batteries
Step 13: Reinstall panels on waste caddy and test unit