Step 1: Remove top both covers from unit using 3/8” socket or wrench
Step 2: Disconnect the main positive and negative wires from the batteries using 9/16” socket
Step 3: Cut zip ties on pot harness to make wires more accessible
Step 4: Follow Potentiometer wires down to red connector and disconnect red connector. Also disconnect the two E-stop connectors. Red connector and E-stop wires circled below
Step 5: Remove the green wire from the contactor using 3/8” socket
Step 6: Remove ALL bolts and screws from this side of handlebar box using 3/8” and 5/16” socket
Step 7: Remove bottom two screws with 5/16” socket
Step 8: Remove E-stop block by pressing in white tab
Step 9: Take cover off exposing the four bolts to remove handle bar box, remove the four bolts using 7/16” socket and wrench, these are the bolts used for molded handle bar as well
Step 10: Remove handle bar box feeding wires through center hole
Step 11: Feed wires from molded handle bar though center hole, and using same hardware from handle bar box, mount molded handle bar using 7/16” wrench and socket
Step 12: Connect the green wire to the contactor using 3/8” socket
Step 13: Connect new E-stop and molded handle throttle connections
Step 14: Reconnect main positive and negative on batteries
Step 15: Reinstall panels on waste caddy and test unit